Woodchips are small- to medium-sized pieces of wood formed by cutting or chipping larger pieces of wood such as trees, branches, logging residues, stumps, roots, and wood waste.
Woodchips may be used as a biomass solid fuel and are raw material for producing wood pulp. They may also be used as an organic mulch in gardening, landscaping, and ecosystem restoration; in bioreactors for denitrification; and as a substrate for mushroom cultivation.
The process of making woodchips is called wood chipping and is done using a wood chipper. The types of woodchips formed following chipping is dependent on the type of wood chipper used and the material from which they are made. Woodchip varieties include: forest chips (from forested areas), wood residue chips (from untreated wood residues, recycled wood and off-cuts), sawing residue chips (from sawmill residues), and short rotation forestry chips (from energy crops).
Raw materials
The raw materials of woodchips can be pulpwood, waste wood, and residual wood from agriculture, landscaping, logging, and sawmills. Woodchips can also be produced from remaining forestry materials including tree crowns, branches, unsaleable materials or undersized trees.
Forestry operations provide the raw materials needed for woodchip production. Almost any tree can be converted into woodchips, however, the type and quality of the wood used to produce woodchips depends largely on the market. Softwood species, for instance, tend to be more versatile for use as woodchips than hardwood species because they are less dense and faster growing.
Production
A wood chipper is a machine used for cutting wood into smaller pieces (chips). There are several types of wood chippers, each having a different use depending on the type of processing the woodchips will undergo.
Pulp and paper industry
Woodchips used for chemical pulp must be relatively uniform in size and free of bark. The optimum size varies with the wood species. It is important to avoid damage to the wood fibres as this is important for the pulp properties. For roundwood it is most common to use disk chippers. A typical size of the disk is 2.0–3.5 m in diameter, 10–25 cm in thickness and weight is up to 30 tons. The disk is fitted with 4 to 16 knives and driven with motors of ½ –2 MW. Drum chippers are normally used for wood residuals from saw mills or other wood industry.
Methods of conveyance
There are four potential methods to move woodchips: pneumatic, conveyor belt, hopper with direct chute, and batch system (manual conveyance).
Types of wood chippers
Disk
A disk wood chipper features a flywheel made of steel and chopping blades with slotted disks. The blades slice through the wood as the material is fed through the chute. Knives located in the throat of the chipper cuts the wood in the opposite direction. The design is not as energy efficient as other styles but produces consistent shapes and sizes of woodchips.
Drum
A drum wood chipper has a rotating parallel-sided drum attached to the engine with reinforced steel blades attached in a horizontal direction. Wood is drawn into the chute by gravity and the rotation of the drum where it is broken up by the steel blades. The drum type is noisy and creates large uneven chips but are more energy efficient than the disk type.
Screw-type
A screw-type wood chipper contains a conical, screw-shaped blade { citation needed}. The blade rotation is set parallel to the opening so wood is pulled into the chipper by the spiral motion. Screw-type, also called high-torque rollers, are popular for residential use due to being quiet, easy to use and safer than disk and drum types.
Applications
Woodchips are used primarily as a raw material for technical wood processing. In industry, processing of bark chips is often separated after peeling the logs due to different chemical properties.
Wood pulp
Only the heartwood and sapwood are useful for making pulp. Bark contains relatively few useful fibres and is removed and used as fuel to provide steam for use in the pulp mill. Most pulping processes require that the wood be chipped and screened to provide uniform sized chips.
Mulch
Woodchips are also used as landscaping and garden mulch, for water conservation, weed control, and reducing and preventing soil erosion. Woodchips when used as a mulch are at least three inches thick. It has a mixed reputation in gardening.
It has been promoted for use in habitat restoration projects. As the ramial chipped wood decomposes it improves the soil structure, permeability, bioactivity, and nutrient availability of the soil.