Trisodium N-(1-carboxylatoethyl)iminodiacetate, methylglycinediacetic acid trisodium salt (MGDA-Na3) or trisodium α-DL-alanine diacetate (α-ADA), is the trisodium anion of N-(1-carboxyethyl)iminodiacetic acid and a tetradentate complexing agent. It forms stable 1:1 chelate complexes with cations having a charge number of at least +2, e.g. the "hard water forming" cations Ca2+ or Mg2+. α-ADA is distinguished from the isomeric β-alaninediacetic acid by better biodegradability and therefore improved environmental compatibility.
Production
The patent literature on the industrial synthesis of trisodium N-(1-carboxylatoethyl)iminodiacetate describes the approaches for solving the key requirements of a manufacturing process that can be implemented on an industrial scale, characterized by
Achieving the highest possible space-time yields
Simple reaction control at relatively low pressures and temperatures
Realization of continuous process options
Achieving the lowest possible levels of impurities, particularly nitrilotriacetic acid, which is suspected of being carcinogenic Use of inexpensive raw materials, e.g. instead of pure L-alanine the raw mixture of Strecker synthesis from methanal, hydrogen cyanide and ammonia Avoidance of complex and yield-reducing isolation steps; instead, direct further use of the crude reaction solutions or precipitates in the following process step.
An obvious synthesis route to α-alaninediacetic acid is from racemic α-DL-alanine, which provides racemic α-ADA by double cyanomethylation with methanal and hydrogen cyanide, hydrolysis of the intermediately formed diacetonitrile to the trisodium salt and subsequent acidification with mineral acids in a 97.4% overall yield. In a later patent specification, however, only an overall yield of 77% and an NTA content of 0.1% is achieved with practically the same quantities of substances and under practically identical reaction conditions.
This later patent specification also indicates a process route via alaninonitrile, which is obtained by Strecker synthesis from hydrogen cyanide, ammonia and methanal and converted to methylglycinonitrile-N,N-diacetonitrile by double cyanomethylation (step 1). The three nitrile groups are then hydrolyzed with sodium hydroxide to α-ADA (step 2). The total yield is given as 72%, the NTA content as 0.07%.
One variant of the reaction involves iminodiacetonitrile or iminodiacetic acid (step 1'), which reacts in a weakly acidic medium (pH 6) with hydrogen cyanide and ethanal to form methylglycinonitrile-N,N-diacetic acid, the nitrile group of which is hydrolyzed with sodium hydroxide to trisodium N-(1-carboxylatoethyl)iminodiacetate (step 2'). The reactant iminodiacetic acid is accessible at low cost by dehydrogenation of diethanolamine. Again, the total yield is given as 72%, the NTA content as 0.07%.
A further variant is suitable for continuous production, in which ammonia, methanal and hydrogen cyanide react at pH 6 to form iminodiacetonitrile, which in a strongly acidic medium (pH 1.5) reacts with ethanal to produce trinitrile methylglycinonitrile-N,N-diacetonitrile in a very good yield of 92%. (step 1).
Alkaline hydrolysis (step 2) results in a total yield of 85% trisodium N-(1-carboxylatoethyl)iminodiacetate with an NTA content of 0.08%. This process variant seems to fulfil the above-mentioned criteria best.
A low by-product synthesis route for trisodium N-(1-carboxylatoethyl)iminodiacetate has recently been described, in which alanine is ethoxylated with ethylene oxide in an autoclave to form bis-hydroxyethylaminoalanine and then oxidized to α-ADA at 190 °C with Raney copper under pressure.
The yields are over 90% d.Th., the NTA contents below 1%. The process conditions make this variant rather less attractive.