Where, it may be asked, is the skill in devising engines more powerful than the ingenuity of man can beneficially work out? This has indeed been done in the case of the _Leviathan_; a monster vessel has been built, but all the engineering skill expended upon it has as yet been insufficient to bring it to perfection.
The skill hitherto displayed in welding large forgings of wrought iron into shafts, or other large masses, has been of a very low order; much more may be done than has yet been accomplished, if men will only set about it in a scientific manner. The present mode of proceeding is to build a structure of iron much as a builder would raise a structure of bricks; large and small pieces being mixed together until the requisite mass is obtained.
Now, a much simpler method, and one which we have tried on several occasions, is first to construct several segments of iron of the requisite length, and of dimensions equivalent to the intended object; each segment being fitted to fill its place amongst a given number of other segments (whether twenty, forty, or fifty segments be required,) so as to form a complete cylinder; as the wood-cut will fully explain:--
In welding this structure, the heat is equally diffused all through the mass; and thus the great evil of unequal expansion and contraction is avoided. When the steam hammer is brought into play, its face is a “swage” of circular form, calculated to clasp a large portion of the upper part, whilst a corresponding space is formed in the anvil; and by gradually turning the shaft, the whole is forged into a perfect round. The peculiar advantage gained by this mode of proceeding, is not only the facility with which heat is diffused through the mass, but that each segment is made to act like a wedge on its neighbour; thus producing the most solid forging that has yet been attained. This is rendered still more perfect, both as regards strength and durability, from the fact that a hollow axle has been produced; the great advantages of which it would be out of place to dilate upon in this work.
We trust that these anticipated misfortunes may be avoided by the construction of a more perfect shaft; and that, not only for the sake of the shareholders, but for the credit of the engineer who devised this great vessel--deservedly one of the wonders of the world. A spare shaft would be profitable ballast, if of no more value to the _Leviathan_.