Then follows hammer-hardening: that is, beating the barrel, in a comparatively cold state, in a groove, with light hammers, for the space of half an hour. This is a most important part of the process. It closes the pores, condenses the texture of the metal, compresses a greater substance into less bounds, increases greatly the strength of the barrel, and renders it more elastic. Yet this is seldom done, unless specially requested; and then a gratuity is, of course, expected either in money or beer. A few pots of the juice of Sir John Barleycorn will infuse more strength into your barrels than you could purchase for ten times the amount in money; as they have the effect of making the hammers descend with increased velocity.
If all barrels were hardened in this manner, their shooting powers would be increased, and they would not be so liable to burst in the hands of the sportsman. This, however, cannot be done, unless the purchaser either sees it done himself, or has it done under the superintendence of some person on whom he can depend. The Birmingham workmen, if well paid and well looked after (to counteract the bad habits they have acquired from being employed in the manufacture of so large a quantity of goods of an inferior quality), would produce an article superior to any that could be produced, at the same cost, in any other part of the world.
The Belgian welders do their work at considerably less cost in coal than our English workmen. Coal, it is well known, is very dear in Liege, and necessity may have taught them the extreme of economy both in the size of their fire and the duration of it. They effect this by adding to two-thirds of coal, beat into dust, one-third of clay; the latter is mixed with the coal by being put into a wooden barrel, the two well stirred up together, and the water drained from it. Even this mixture is used sparingly: the fire being scarcely larger than might be held in the two hands, while with us little short of two hundredweight suffices: which is unquestionably a great and unnecessary waste. True the Belgian does not get through the great quantity of work the Englishman does by having “_a great many irons in the fire_” at once; but he certainly does it well and clean: the quantity of earthy matter in the Belgian’s fire gives a great heat, which also is retained longer; and it is also free from any excessive quantity of particles of charcoal.