In the Huntington-Heberlein process, the ore is mixed with suitable proportions of limestone and silica (or quartzose ore) and is then partially roasted, say to reduction of the sulphur to one half. The roasting is done at a comparatively low temperature, and the loss of metals is consequently small. The roasted ore is dampened and allowed to cool. It is then charged into a hemispherical cast-iron pot, with a movable hood which covers the top and conveys off the gases. There is a perforated grate in the bottom of the pot, on which the ore rests, and air is introduced through a pipe entering the bottom of the pot, under the grate. A small quantity of red-hot calcines from the roasting furnaces is thrown on the grate to start the reaction; a layer of cold, semi-roasted ore is put upon it, the air blast is turned on and reaction begins, which manifests itself by the copious evolution of sulphur fumes. These consist chiefly of sulphur dioxide, but they contain more or less trioxide, which is evident from the solution of copperas that trickles from the hoods and iron smoke-pipes, wherein the moisture condenses. As the reaction progresses, and the heat creeps up, more ore is introduced, layer by layer, until the pot is full. Care is taken by the operator to compel the air to pass evenly and gently through the charge, wherefore he is watchful to close blow-holes which develop in it. At the end of the operation, which may last from four to eighteen hours, the ore becomes red-hot at the top. The hood is then pushed up, and the pot is turned on its trunnions, by means of a hand-operated wheel and worm-gear, until the charge slides out, which it does as a solid, semi-fused cake. The pot is then turned back into position. Its design is such that the air-pipe makes automatic connection, a flanged pipe cast with the pot settling upon a similarly flanged pipe communicating with the main, a suitable gasket serving to make a tight joint. The pots are set at an elevation of about 12 ft. above the ground, so that when the charge slides out the drop will break it up to some extent, and it is moreover caused to fall on a wedge, or similar contrivance, to assist the breakage. After cooling it is further broken up to furnace size by wedging and sledging; the lumps are forked out, and the fines screened and returned to a subsequent charge for completion of their desulphurization.
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