_Caustic soda_ is received by the consumer in iron drums weighing approximately 700 lbs. each. The various grades are designated as 60, 70, 74, 76 and 77%. These percentages refer to the percentage of sodium oxide (Na_{ 2}O) in 100 parts of pure caustic soda formed by the combination of 77-1/2 parts of sodium oxide and 22-1/2 parts of water, 77-1/2% being chemically pure caustic soda. There are generally impurities present in commercial caustic soda. These consist of sodium carbonate, sodium chloride or common salt and sometimes lime. It is manufactured by treating sodium carbonate in an iron vessel with calcium hydroxide or slaked lime, or by electrolysis of common salt. The latter process has yet been unable to compete with the former in price. Formerly all the caustic soda used in soap making was imported, and it was only through the American manufacturer using a similar container to that used by foreign manufacturers that they were able to introduce their product. This prejudice has now been entirely overcome and most of the caustic soda used in this country is manufactured here.

The output of the salts containing potassium is controlled almost entirely by Germany. Formerly the chief source of supply of potassium compounds was from the burned ashes of plants, but about fifty years ago the inexhaustible salt mines of Stassfurt, Germany, were discovered. The salt there mined contains, besides the chlorides and sulphates of sodium, magnesium, calcium and other salts, considerable quantities of potassium chloride, and the Stassfurt mines at present are practically the entire source of all potassium compounds, in spite of the fact that other localities have been sought to produce these compounds on a commercial basis, especially by the United States government.

Soap-Making Manual — Part 21

After separating the potassium chloride from the magnesium chloride and other substances found in Stassfurt salts the methods of manufacture of caustic potash are identical to those of caustic soda. In this case, however, domestic electrolytic caustic potash may be purchased cheaper than the imported product and it gives results equal to those obtained by the use of the imported article, opinions to the contrary among soap makers being many. Most of the caustic potash in the United States is manufactured at Niagara Falls by the Niagara Alkali Co., and the Hooker Electrochemical Co., chlorine being obtained as a by-product. The latter concern employs the Townsend Cell, for the manufacture of electrolytic potash, and are said to have a capacity for making 64 tons of alkali daily.

Soap-Making Manual — Part 21