When Edison thinks he has perfected any device his next step is to find out its weakness by trying his best to destroy it. Illustrative of this there may be quoted two instances of severe tests in connection with his alkaline storage battery. After completing it he rigged up a device by means of which a set of batteries were subjected to a series of 1,700,000 severe bumps in the effort to destroy them. When this failed, they were mounted on a heavy electric car, which was propelled with terrific force a number of times against a heavy stone wall, only to show that they were proof against injury by any such means.
His new phonograph reproducer was not exempted from this policy of attempted destruction, and before leaving for Europe he gave instructions for a grilling test, which was, of course, carried out faithfully, but the diamond point was found to be uninjured after playing records more than four thousand times. With such results he deemed it a safe proposition.
On his return from Europe in October, 1911, Edison resumed his attack on the evolution of the new indestructible disc record with a smooth surface, the main principles of which had been determined upon before his departure. In addition, there arose the problem of manufacturing such records in great quantities. The difficulties that confronted him completely baffle description. The whole battle was carried on with the aid of powerful microscopes, which even at their best would fail to reveal the obscure cause of temporary discomfiture. Differences in material, dirt, dust, temperature, water, chemical action, thumb marks, breath marks, cloth and brush marks, and a host of major and minor incidentals, were patiently and painstakingly investigated with a thoroughness that is almost beyond belief to the layman.
Day and night the work was carried on incessantly. During the height of the investigation, toward the close of this five-year campaign, Edison and a few of his faithful experimenters--facetiously called "The Insomnia Squad"--stayed steadily at the works for a period of over five weeks--eating, drinking, working, and sleeping (occasionally) there. During that time Edison went home only four or five times, and then merely to change his clothing. He and the men slept for short periods in the works or in the library, on benches and tables, resuming their labors immediately on waking up. Edison had arranged for an abundant supply of good substantial food which they themselves cooked, hence the inner man was well cared for. The wives of the men came around at intervals with changes of clothing for their husbands. This intense application to work left no time for shaving, with the result that all hands might well have been taken for a gang of traditional pirates from their unkempt appearance.