The smelting cone is enclosed by cast-steel plates 50 cm. high, instead of having a water-jacket. These are cooled as desired by turning a jet of water on them. The plates are connected to the furnace shaft by a bosh wall 25 cm. thick, which is surrounded with a boiler-plate jacket. These jacket plates also are cooled from the outside by sprays of water. With this arrangement the consumption of water is less than with water-jackets, as a part of the water is vaporized, and the danger of leakage of the jackets is avoided. The cast-steel plates are made in two patterns; there are two similar side-plates, each with four slits for the tuyeres, and two end-plates, provided with a circular breast of 30 cm. aperture, for tapping the slag. The breast is cooled by water flowing down, and is closed in front by a plate of sheet iron, in which is the tap-hole for running off the slag. When cleaning out, this sheet-iron plate is removed and the breast is opened, thus providing easy access to the hearth. The four cast-steel plates are anchored together with bolts at their outer ribs, and rest on two long, gutter-shaped pieces of sheet iron, which carry off all the water which flows down, and keep it away from the brickwork of the hearth.
[Illustration: Section J L. Section C D. FIG. 45.—Shaft Furnace.]
The hearth, cased with boiler plate and rails, has at the side a cast-iron pipe of 10 cm. diameter for drawing off the lead to the outside kettle; this pipe has a slight downward inclination, to prevent the slag flowing out; every 20 minutes lead is tapped, and the end of the pipe is then plugged up with clay.
The furnace shaft is supported upon a hollow mantel, which serves at the same time as blast-pipe. The blast-pipe has eight lateral tees, which are connected by canvas hose with the eight tuyeres. The mouth of the tuyeres has the form of a horizontal slit, whereby the air is distributed more evenly over the entire zone of fusion.
[Illustration: FIG. 46.—Shaft Furnace for Lead Smelting. (Section A B.)]
The precipitation of flue dust is effected in a brick condensing chamber, placed near the beginning of the main flue. The main flue terminates on the hill (see Fig. 43) in a chimney, the top of which is 160 m. above the ground level of the works, affording excellent draft. The condensing chamber (Figs. 49 to 51) consists of a vaulted room, 3.40 m. wide and 6.60 m. long, which is divided into twelve compartments by one longitudinal and five baffle walls. The gases change direction seven times, and pass over the longitudinal wall six times, being struck six times by fine sprays of water. The six atomizers for this purpose consume 1.5 liter of water per minute, of which four-fifths is vaporized, while one-fifth flows off to the lower water basin. By this means 10 to 15 per cent. of the total flue dust is precipitated in the condensing chamber itself, and is removed from time to time as mud through the lower openings, which are water-sealed. The remainder of the volatilized water precipitates the flue dust almost completely on the way to the stack, so that only a short column of steam is visible at the mouth of the stack. The flue to the stack passes for the most part underground through abandoned adits and galleries, thus providing a variety of changes in cross-section and in direction, and assisting materially the action of the condensing chamber.