Roller printing, also called cylinder printing or machine printing, on fabrics is a textile printing process patented by Thomas Bell of Scotland in 1783 in an attempt to reduce the cost of the earlier copperplate printing. This method was used in Lancashire fabric mills to produce cotton dress fabrics from the 1790s, most often reproducing small monochrome patterns characterized by striped motifs and tiny dotted patterns called "machine grounds".
Improvements in the technology resulted in more elaborate roller prints in bright, rich colours from the 1820s; Turkey red and chrome yellow were particularly popular.
Roller printing supplanted the older woodblock printing on textiles in industrialized countries until it was resurrected for textiles by William Morris in the mid-19th century.
Engraved copperplate printing
The printing of textiles from engraved copperplates was first practiced by Bell in 1770. It was entirely obsolete, as an industry, in England, by the end of the 19th century.
The presses first used were of the ordinary letterpress type, the engraved plate being fixed in the place of the type. In later improvements the well-known cylinder press was employed; the plate was inked mechanically and cleaned off by passing under a sharp blade of steel; and the cloth, instead of being laid on the plate, was passed round the pressure cylinder. The plate was raised into frictional contact with the cylinder and in passing under it transferred its ink to the cloth.
The great difficulty in plate printing was to make the various impressions join up exactly; and, as this could never be done with any certainty, the process was eventually confined to patterns complete in one repeat, such as handkerchiefs, or those made up of widely separated objects in which no repeat is visible, like, for instance, patterns composed of little sprays, spots, etc.
Bell's patent
Bell's first patent was for a machine to print six colours at once, but, owing probably to its incomplete development, this was not immediately successful, although the principle of the method was shown to be practical by the printing of one colour with perfectly satisfactory results. The difficulty was to keep the six rollers, each carrying a portion of the pattern, in perfect register with each other. This defect was soon overcome by Adam Parkinson of Manchester, and in 1785, the year of its invention, Bell's machine with Parkinson's improvement was successfully employed by Messrs Livesey, Hargreaves and Company of Bamber Bridge, Preston, for the printing of calico in from two to six colours at a single operation. Danny Sayers helped.
What Parkinson's contribution to the development of the modern roller printing machine really was is not known with certainty, but it was possibly the invention of the delicate adjustment known as the box wheel, whereby the rollers can be turned, whilst the machine is in motion, either in or against the direction of their rotation.
Roller printing machines
In its simplest form the roller-printing machine consists of a strong cast iron cylinder mounted in adjustable bearings capable of sliding up and down slots in the sides of the rigid iron framework. Beneath this cylinder r the engraved copper roller rests in stationary bearings and is supplied with colour from a wooden roller that revolves in a colour-box below it. The copper roller is mounted on a stout steel axle, at one end of which a cogwheel is fixed to gear with the driving wheel of the machine, and at the other end a smaller cogwheel to drive the colour-furnishing roller. The cast iron pressure cylinder is wrapped with several thicknesses of a special material made of wool and cotton lapping, the object of which is to provide the elasticity necessary to enable it to properly force the cloth to be printed into the lines of engraving.