The Syncrude Tailings Dam, impounding the Mildred Lake Settling Basin (MLSB), is an embankment dam that is, by volume of construction material, the largest earth structure in the world in 2001. It is located north of Fort McMurray, Alberta, Canada, at the northern end of the Mildred Lake lease area owned by Syncrude Canada Ltd. The dam and the tailings artificial lake within it are constructed and maintained as part of ongoing operations by Syncrude in extracting oil from the Athabasca oil sands. Other tailings dams constructed and operated in the same area by Syncrude include the Southwest Sand Storage (SWSS), which is the third largest dam in the world by volume of construction material after the Tarbela Dam.
Oil sands tailings pond water
According to Canada’s Oil Sands Innovation Alliance (COSIA), an alliance of oil sands producers formed in 2012, who share research on Environmental Priority Areas (EPAs) such as tailing pond water and greenhouse gases, "Tailings are the sand, silt, clay, soil and water found naturally in oil sands that remain following the mining and bitumen extraction process." The Clark Hot Water Extraction (CHWE) process used by Suncor and Syncrude in their open-pit mining operations, to extract bitumen from the Athabasca Oil Sands (AOS) produces large quantities of tailings pond sludge which remains stable for decades. By 1990 it was considered to be the "imminent environmental constraint to future use of the hot water process." Oil sands tailings pond water contains toxic chemicals such as "naphthenic acids (NAs) and process chemicals (e.g., alkyl sulphates, quaternary ammonium compounds, and alkylphenol ethoxylates)."
Other Syncrude tailings dams
By 2012 Syncrude Canada Ltd had oilsands mining operations on three lease areas (Mildred Lake, Aurora North and Aurora South), all about 40 km north of Fort McMurray. There are many tailings dams on those leases. The lease that has the greatest number of tailings dams, and the largest tailings dams, is the Mildred Lake lease. According to Syncrude's 2010 Baseline Report submitted to the Energy Resources Conservation Board (since replaced by the Alberta Energy Regulator (AER), the Mildred Lake and Aurora North leases together contain: the Mildred Lake Settling Basin (MLSB), Southwest Sand Storage (SWSS), West In-Pit (WIP), East In-Pit (EIP), Southwest In-Pit (SWIP), Aurora Settling Basin (ASB) and Aurora East Pit Northeast (AEPN-E). Those referred to as "in pit" have only small containing embankments. In Aurora South lease the main tailings dam will be the External Tailings Area (ETA).
By 2016, Syncrude four tailings areas at Aurora North consisted of the out-of-pit Aurora Settling Basin (ASB), in operation since 2000, and three in-pit basins: Aurora East Pit North East (AEPN-E) since 2010, Aurora East Pit North West (AEPN-W) since 2011 (in-pit), and Aurora East Pit South (AEPS) since 2014.
Mildred Lake Settling Basin (MLSB) The Mildred Lake Settling Basin is located on the north side of the Mildred Lake lease area. It is a tailings pond that serves three purposes. Firstly, the embankment was planned as storage for a substantial volume of sand. Secondly, the basin acts as a storage basin for process water, which is recycled, with a planned ultimate storage capacity of 350×106 m3. Thirdly, the fines that are not captured elsewhere settle and compact in the basin, and are later pumped out for long term storage. This means that the MLSB is a true dam in the sense that it is filled with water in the long term, rather than being quickly filled by solids as in many other tailings dams. The embankment has a circumference of about 18 km, an average height of about 40 m and a maximum height of about 88 m.
Two starter dams were constructed during 1976 to 1978 and were required until sufficient sand was available for building the embankments. The north starter dam had a crest elevation of 312 m. The original ground surface varied from 294 m to 305 m while up to 1.5 m of original ground was stripped for a trench above which was a compacted clay core. The crest width was 30 metres.