For the acid bath and for rinsing it will be found convenient to have two pairs of wooden troughs having the following internal measurements:
(1) An internal length of 10 inches [25 cm.] by 7-1/2 inches [19 cm.] in breadth and 4-3/4 inches [12 cm.] in depth, which will be useful for the larger number of objects.
(2) For long narrow objects, e.g. sword-blades, and long spear-heads, the internal measurements should be 40 inches [100 cm.] long by 4 inches [10 cm.] broad and 3 inches [8 cm.] deep.
Small fragile objects are most satisfactorily treated in glass vessels or glazed earthen pots or vases.
The acid must have free access to all parts of the object; if a sword, for example, lies flat upon the bottom, the under-surface apparently remains unacted upon by the acid. This should be remedied by the use of a couple of small wooden supports.
Frequent rubbing with a cloth and forge scale[124] or coarse sand greatly helps in removing the rust, but gentler treatment is required for the smaller and more fragile objects. The rust is often very firmly attached in some portions of the object, and in this case those areas which have been already freed from rust should be coated over with lard, which is free from salt, to protect them from further action of the acid, while the pockets of rust are alternately treated with acid and graving tools. No particle of rust should be allowed to remain, for sooner or later it will begin to spread, whatever precautions may be taken.
The action of the acid becomes less effective if it has been used for several objects. A little fresh acid should then be added. The more active the sulphuric acid, the brighter will be the grey colour of the iron after the rust has been removed. If old acid has been used the iron will be of a dirty grey colour, and should then be placed into fresh acid for a short time until it assumes a clear light grey colour.
The third part of the process begins with the removal of the iron from the acid bath and has as its object the removal of every trace of the acid, otherwise the rust will very quickly return and cover the whole surface. The object is therefore immediately and repeatedly rinsed in soft water and carefully dried; the cheapest material for this purpose is cotton waste, but ordinary linen-cloth must be used for objects with jagged edges, for the threads will catch in the notches and hinder the drying. This should be done without delay, or a change of the colour from light grey to yellow will betoken a new formation of rust. Articles showing a very complicated construction, which are however rare from the Iron Age, should be packed in perfectly dry hot pinewood sawdust, while those which are still more difficult to dry, for example, coats of chain-mail, after thorough rinsing, should be immediately put into a pan with melted lard, free from salt, and boiled until the cessation of bubbling shows that all the water has been driven off by evaporation.