Silicon and its oxide, silica, find important applications in the manufacture of iron and steel. Silicon, like manganese, is an important constituent of many steels, the alloy ferrosilicon being added to deoxidize and purify the metal and thus to increase its tensile strength. Like titanium, it is added chiefly for its curative effect rather than as a useful ingredient. On an average 4 pounds of 50 to 55 per cent ferrosilicon are used in the United States for each ton of steel produced. A higher grade of ferrosilicon (80 to 85 per cent) is used for certain special steels, and during the war considerable quantities were used in making hydrogen gas for balloons. Lower grades (10 to 15 per cent silicon) are practically a high silicon pig iron.
Silica has an important use in the form of silica brick or "ganister" for lining furnaces and converters in which acid slags are formed. For this purpose siliceous rocks, chiefly quartzites and sandstones, are ground up, mixed with lime as a binder, and fused and pressed into bricks and shapes. For the most satisfactory results the rock should contain 96 per cent or more of silica, and very little of the alkali materials, which increase the fusibility.
In addition to its applications to the iron and steel industry, silica finds an almost universal use in a wide variety of structural and manufacturing operations. The extensive use of sand and gravel--composed chiefly of silica--for road materials and railway ballast is well known. In construction work silica is used in the form of stone, sand-lime brick, cement, mortar, concrete, etc. Large quantities of sand, or silica, are used for molds in foundries, for abrasives, for the manufacture of glass, for filters, and for a great variety of other purposes which readily suggest themselves (see pp. 84, 267).
For most uses of silica there are local supplies available. For certain purposes requiring material of a particular chemical composition or texture, however, satisfactory deposits are known in only a few places. For example, the material for silica refractories is obtained in the United States chiefly from certain regions in Pennsylvania, Missouri, and Wisconsin. The United States has ample domestic supplies of silica for practically all requirements.