The term "photo-engraving" is applied to processes by which a black and white line drawing, photograph, or like original is reproduced in relief on a metal plate from which prints may be made on an ordinary printing press, in distinction from processes that print from flat or relatively flat surfaces, such as the lithographic and photogelatin processes. The photo-engraving processes that are most generally used are those called "zinc etching" and "half-tone engraving." These processes depend on the discovery that gelatin or similar organic material, if treated with potassium or ammonium bichromate and exposed to the action of light, is made insoluble in water. If a metal plate coated with bichromatized gelatin or albumen is exposed to light under a negative the parts acted upon by light become insoluble and those not acted upon remain unchanged and may be washed away so as to expose the metal, which is then etched with acid in order to give relief to the unexposed parts and make of them a printing surface.

Zinc etching is adapted to the direct reproduction of a pen and ink drawing composed of lines, dots, or solid black areas. On the finished metal plate these lines, dots, and solid areas form the printing surface, and the spaces between them, which have been etched away, represent the white or blank parts of the picture. The process is cheap and is almost universally used for reproducing small drawings designed for text illustrations. It is also well adapted to the reproduction of maps and diagrams measuring in print not more than about 10 by 14 inches. One of the chief advantages of this and of all other direct (photographic) processes of engraving is that they reproduce a drawing in facsimile, whereas the "personal equation" must enter into all engravings made by an indirect method--that is, by hand--such as wood engraving, wax engraving, and engraving on stone or copper, which make it necessary to compare every detail of the proof with every detail of the drawing before the engraving can be approved. The pen drawing to be reproduced, which should preferably be considerably larger than the completed engraving, is first photographed to the proper size or scale on an ordinary negative film. The film is then stripped from the negative and reversed in order that the etched plate may print the design as in the original and that the film may be grouped with other films on one large glass and all printed at the same time. The negative (whether a single film or several) is then placed in a specially constructed printing frame in contact under pressure with a sensitized zinc plate and exposed to light.

The Preparation of Illustrations for Reports of the United States Geological Survey — Part 65